Walk into any family-owned factory ,and you’ll find the same scene: A production manager who’s been there 15+ years. A storekeeper who knows every item by heart. A maintenance guy who can “hear” what’s wrong with a machine. And a…
In today’s manufacturing world, plant managers are under more pressure than ever. Between production deadlines, controlling costs, and maintaining quality, it’s easy to lose direction by day-to-day firefighting. But the most effective leaders know that success doesn’t come from reacting…
In most factories, problem-solving is a daily sport. A machine stops. A batch gets rejected. An order is delayed. The team responds. They fix. They move on. But here’s the question: What if we could forecast the problem before it…
Is your organization considering an ERP system? Do you believe it to be the best option for more efficient and streamlined operations? Unfortunately, these projects have a dark secret: a shockingly high failure rate. Don’t let your investment turn into…
Rework is a defective product that can be repaired and sold to the customer I am quite confident that you are aware about the definition , but are you also aware about how much money this rework costs you I…
During my journey in manufacturing in Egypt from small local workshops to multinational plants, I have seen two patterns Let me share 4 mistakes that I see over and over again Treating lean as a Tool box , not a…
